In November, 2016, our M8 series 200-208L drum automatic high-speed production line won the China Packaging Federation Science and Technology Award; due to the outstanding contribution for the industry in China, Mr. Mu Deping, Chairman of our company, won the China Packaging Federation Science Technology Individual Award.
M8 series 200-208L high-speed steel drum automatic production line is professional high-end automation, intelligence, information systems integration products, it is the key equipment to achieve high-speed automated production line of steel drum . The production line consist of the frequency automatic welding machine, welding roller unit, drum body and drum forming unit, degreasing phosphate drying, surface coating and other units form. Production line operation control applies to automatic or manual, online or stand-alone operation.
"M8 Series 200-208L high-speed steel drum automatic production line," the main performance parameters are as follows:
● The whole line is suitable for processing open and closed steel drums, inner and outer painting steel drums and high-clean steel drums
● Run the whole line speed: ≥ 10 / min
● The whole line to adapt to the thickness of steel: 0.7-1.2mm
● Specifications of the whole line steel drum: 200-208L (volume)
● Welding overlap: 2.5 ± 0.5mm
● After forming the barrel diameter: 560 / 571.5 mm
● After forming barrel high: 870 ~ 930mm;
● Thickness after rolling: 1.25-1.5 times the thickness of the steel plate, after rolling the surface of the weld is brighter, the weld metal is denser, after coating, almost can not find the weld seam
● Coating Adhesion: not less than GB / T325-2000 provisions of 2. Coating does not flow evenly
● Machine operation control mode: automatic or manual, online or single
Automatic production unit One of the leading products of the company is an important part of steel drum automatic production line. It is mainly used for automatic seam welding, barrel forming, cleaning, spraying, drying, logistics transmission and on-line positioning in steel drum automatic production line.
1, frequency automatic welding machine
AC variable frequency resistance welding welding principle of both three-phase inverter welding control technology, a high degree of automation, stable performance, reliable welding quality. Welder fully consider the characteristics of steel drums, grid conditions and other factors of use of the design, the plate size adaptability, welding power factor, energy saving.
2, weld rolling unit
Automatic welding seam rolling unit is fully automatic control, mechanical and electrical integration of a group of special equipment. The main function is to seam welding machine after welding longitudinal seam by rolling the way, to further improve and improve the quality of the weld. Welded rolling unit is characterized by high degree of automation, stable performance. By rolling, the thickness of the weld plate and plate thickness of the original steel plate to do to match. So that steel drum surface quality improved significantly.
3, drum body and drum forming unit
High-speed hydraulic machine, high-speed hydraulic W corrugated machine, high-speed crimping machine, multi-station conveyor chain, automatic cover unit, leak detection machine, blow bucket machine, sewing machine, Other auxiliary equipment.
4, degreasing phosphating drying
The production line features degreasing phosphate line for the bottom cover and the barrel body. Steel drums horizontal single-row cleaning, transportation; barrels of a single vertical cleaning, and steel drums share a conveyor chain; bottom cover in the steel barrel side, double vertical cleaning at the same time forward rotation.
5, the surface coating
The main components of the equipment is the spray paint room, barrel body and the bottom cover painted spray booth, inside and outside coated bake line, inside and outside coated with air-cooled device.
Since the establishment of the project,we continued to increase R & D investment, and achieved "M8 Series 200-208L steel drum high-speed automatic production line" related utility model 8 patents. And our project was certified by the Institute of Science and Technology Information Institute of Liaoning Province, in the domestic literature can’t find simaliar reports.
In August 2015, M8 passed the Yingkou quality Bureau of Quality Supervision Bureau technical testing, certificated our developed the "M8 Series 200-208L drums high-speed automated production line" is qualified products and got a test report.
The project "M8 Series 200-208L steel drum high-speed automatic production line," the main customers include the Shanghai Lingxin Packing Co., Ltd., COFCO, CNPC, Sinopec and other well-known metal packaging industry companies. Its market potential is huge, the development prospect is broad. |
